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rubber latex has been used safely in medical applications for the
last sixty years. Indeed, its safety was rarely, if ever, questioned
until the recent emergence of the latex protein allergy problem. Furthermore,
gloves manufactured from natural rubber in solution had been used
by the medical profession to inhibit the transmission of disease,
and to inhibit dermatitis from strong disinfectants, from the introduction
of gloves to surgery towards the end of the nineteenth century. Disposable
gloves became available in the late 1950s before then gloves were
reused following sterilization. Furthermore, natural rubber latex
has even been successfully implanted into the human pancreas.
Many studies have shown that latex films form an excellent barrier
to pathogens and a vastly superior one to vinyl films and to most
other competitive materials. This is largely due to the excellent
film-forming nature of natural rubber latex. Natural rubber films
are very strong and are closely fitting (tactile performance is
not impaired and may even be enhanced). In the case of gloves they
both protect the object being handled (in the case of medical gloves
this is the patient, but this may also be other objects: drugs,
foodstuffs, electronic components, etc), and the wearer.
It must be noted that ordinary natural rubber latex gloves will
not be appropriate for handling fuels, most solvents and certain
chemicals: most large suppliers of industrial gloves will provide
appropriate guidance for the correct protection for handling dangerous
chemicals.
Many studies have shown that natural rubber latex films form an
excellent barrier to the transmission of the AIDS virus. This includes
evidence from persons who have had routine latex-condom-protected
sexual intercourse with AIDS-infected partners, and who have remained
free from infection.
Natural rubber latex is also used in catheters, balloons, some
medical tubing, elastic thread, and some adhesives, but its primary
market is in gloves which are predominantly consumed by the medical
sector, notably within the United States. The size of the US market
is more than 25 billion units (that is all dipped gloves). The European
market is smaller. Condoms may be widely used, but in tonnage terms
the market is far smaller than that for gloves.
About 10 per cent of latex extracted from the rubber tree, Hevea
brasiliensis, is manufactured into latex products. That is, the
latex is consumed after it has been concentrated by centrifuging
(which removes some of the water and much of the proteinaceous material)
and has been preserved with ammonia. A limited quantity of latex
concentrate is also produced by creaming which it is believed reduces
the amount of proteinaceous material and some is subjected to additional
centrifuging for the same reason.
Gloves and condoms are produced by dipping, whereby a former (made
of porcelain, glass, etc) is dipped into a tank of latex. Most gloves
are produced from prevulcanized latex (latex concentrate mixed with
sulphur and accelerators), but some are produced from "straight
latex" where the process includes an extra dipping operation.
Following the formers being dipped into the tank of latex, the coated
former is dipped into a coagulant (typically calcium nitrate) to
gel the latex. The coated formers are then heated in a continuous
oven which dries and vulcanizes the latex films.
The gloves or condoms are then stripped from the formers, leached
(by washing to remove accelerator residues and proteins), inspected
and packed. The process is normally continuous and performed on
a long line. In some cases the gloves may be subjected to additional
processes such as chlorination prior to inspection and packing.
Inspection is a labour-intensive process.
The principal glove producing countries are Malaysia, Thailand,
China, India and the USA.
The remaining 90 per cent of latex (over 5 million tonnes) is converted
into dry rubber either by the deliberate coagulation of the latex,
or by processing the naturally coagulated material which forms in
the tapping cup, or by reprocessing smallholder rubber which has
been coagulated prior to sale. These precoagulated materials are
subjected to milling and washing to remove any material which may
have contaminated the rubber during collection and transportation.
A relatively small amount of dry rubber is produced by producing
sheets which are dried by solar heating: this is an especially environmentally
form of natural rubber. Most natural rubber is dried by using a
limited amount of fossil fuel.
In general terms, dry natural rubber requires the use of about
a tenth of the fossil fuel required to produce synthetic rubbers.
Furthermore, the rubber tree is capable of reabsorbing the carbon
dioxide generated by burning discarded rubber products, such as
gloves and tyres.
The bulk (over 70 per cent in the USA) of dry natural rubber is
used in tyres, especially those which call for high performance,
notably aircraft and truck tyres. It is the ability of natural rubber
to be able to dissipate the heat generated by the use of such tyres
which contributes so much to air and road safety. Without natural
rubber there would be more air and road accidents: tyres based on
100 per cent synthetic rubber would not be as safe.
There have been some suggestions that latex proteins can survive
the heat employed to dry the bulk of natural rubber, the heat involved
in vulcanizing the tyres and the great heat generated at the tyre/road
or runway interface to be liberated into the atmosphere. These must
be remarkable proteins. On a similar basis one might expect the
deadly gas, phosgene, used in the manufacture of polyurethane raw
materials to survive in car seating and in a wide range of clothing,
or the highly carcinogenic benzene used in the preparation of synthetic
elastomers to be associated with car tyres (which are mainly based
on synthetic rubber).
It should be noted that highly carcinogenic dioxins are produced
during the combustion of vinyl gloves: medical products must be
incinerated after use. Any substitution of latex by vinyl will increase
the risk of dioxin releases into the atmosphere. Many synthetic
elastomers contain at least trace amounts of major carcinogens.
Esah Yip, Kristiina Turjanmaa and Soili Makinen-Kiljunen conclude
that, as tested by the best methods available, dry rubbers and dry
rubber products (cut thread, hot water bottles and divers' flippers
were tested) have not only extremely low residual extractable protein
contents, but also very low or negligible allergenicity. This is
not withstanding the fact that there are relatively fewer dry rubber
products used in the healthcare sector where prevalence of Type
1 hypersensitivity has been reported. Furthermore, products such
as the cut threads which are often used as medical bandages, are
not likely to pose any problem since they are generally covered
by fabric thereby minimising any contact with the human skin. Therefore
NR dry rubbers and dry rubber products are essentially not affected
by the protein allergy.
There are many references to airborne latex particles as distinct
from airborne cornstarch particles incorporating latex protein.
Without the cornstarch or other powdery carrier the probability
of airborne latex is extremely low as latex film is a naturally
coherent material. This is the reason for the excellent barrier
properties and why natural rubber is used in high performance tyres
(and why it is not simple to dismantle and recycle tyres). It is
also the reason why it is relatively difficult to produce latex
concentrate: left on its own the material will cohere to itself
as anyone who has used latex adhesives will be well aware the adhesive
tends to form long "strings".
It is possible to produce gloves with greatly reduced protein levels
and it is also possible to produce powder-free latex gloves. Many
of the early cases of latex protein allergy were due to exposure
to gloves containing extremely high levels of protein. These were
gloves which had been produced under poor factory practice: where
the dipping plant had not be cleaned to remove proteinaceous deposits
or where the gloves had been leached for too short a time, or where
inadequately centrifuged latex had been used as the raw material.
Producers were tempted to cut corners to meet demand and to supply
a cheaper product to meet the supposed wishes of the market for
a low cost commodity.
Members of the Malaysian Rubber Glove Manufacturers' Association
intend to phase out the production of powdered gloves in favour
of powder-free gloves. A survey amongst the Association's members
showed that two-thirds of them could convert to low-protein, powder-free
gloves within a year. The Standard Malaysian Glove is being introduced
in an endeavour to manufacture gloves to defined limits for protein
content.
Natural rubber is produced by an environmentally friendly industry
and assists in diminishing the environmental damage caused by the
widespread use of fossil energy sources. It tends to be produced
by poor farmers in tropical countries who tend not to receive low
incomes in relation to the large amount of work expended.
It is probable that at least 20 million people are reliant upon
natural rubber cultivation for their primary source of income. Contrary
to some myths being circulated in the United States the producers
of natural rubber do not suffer from skin problems due to contact
with the material.
References which show the poor relative performance of vinyl films
Hirshfeld, J.W. Bacterial contamination of wounds, from the air,
from the skin of the operator and from the skin of the patient.
Surgery Gynecology and Obstetrics, 1941, 73, 72.
Klein, R.C., Party, E. and Gershey E.L., Virus penetration of examination
gloves. Biotechniques, 1990, 9 (2),196-9
Korniewicz, D.M. et al. Leakage of virus through used vinyl and
latex examination gloves. Journal of Clinical Microbiology, 1990,
28, 787.
Korniewicz, D.M. et al. Leakage of latex and vinyl exam gloves
in high and low risk clinical settings. American Industrial Hygiene
Association Journal, 1993, 54, 22.
References to of natural rubber's effectiveness as a barrier to
AIDS
Daigleish, A.G. and Malkovsky, M. Surgical gloves as a mechanical
barrier against human immunodeficiency viruses. British Journal
of Surgery, 1988, 75, 171.
Fiehn, N.E. and Westergaard, 3. Physical and microbiological quality
of five different examination and surgical gloves before and after
use in dental practice. Zentralblatt fur Hygiene und Umweltmedizin,
1993, 195, 27.
Gruninger, S.E., et al. Human immunodeficiency virus type I infection
among dentists. Journal - American Dental Association, 1992, 123,
57.
Mead, P.B. AIDS: risk to the health profession. Clinical Obstetrics
and Gynecology, 1989, 32, 485.
Molinari, J.A. HIV, health care workers and patients. Journal -
American Dental Association, 1993, 124, 51.
Schiff, S.J. A surgeon's risk of AIDS. Journal of Neurosurgery,
1990, 73, 651.

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