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Tapping begins once trees reach maturity; that is at about
seven years, although this may be latter in unfavourable areas.
Tapping involves periodically cutting bark on the trunk, and
hence severing latex vessels. It is best done at a 25-30°
angle from the horizontal, from high on the left of the tree
to low on its right, in an action exposing the maximum number
of latex vessels per length of incision. Tapping productivity
is a critical issue in maintaining sustainable supplies of
natural rubber.
One of the main reasons for the successful establishment
of Hevea brasiliensis on a plantation scale was the discovery
of the excision method of tapping for harvesting rubber:
the same cut is regularly reopened by the removal at each
tapping of a thin shaving of bark from the sloping cut.
This principle is in general use today: Ridley was the pioneer
of this method. Each time a tree is tapped (with a suitable
knife) a channel is prepared along which the latex flows.
This method avoids wounding trees.
The cut penetrates to within 1 mm of the cambium; the precise
depth varying with the skill of the tapper. The same cut
is regularly reopened by the removal at each tapping of
a thin shaving of bark. The object of tapping should be
to get as much latex as possible from the trees with the
smallest excision of bark convenient, and minimize damage
to the health of the trees and their capacity for continuing
to yield latex.
The cut is made either with a notched knife which is drawn
down the incision, or with a chisel which is pushed along
it. In both cases thin slivers of bark are excised, and
latex flows immediately along the cut and into a cup attached
to the trunk. The flow progressively diminishes, and stops
in 1 to 3 hours as severed vessel ends become plugged by
caps of coagulum. Once begun, tapping is normally continued
for 10-20 years, depending on how quickly the accessible
bark is consumed. Consumption is determined by the degree
to which new or 'virgin' bark is cut away, and to which
cut bark is renewed after tapping. In conventional approaches
tapping moves along successive panels, first traversing
easily accessible virgin bark and then returning to cover
renewed bark 6-7 years later. It may also utilize virgin
bark at higher levels of the tree, and even extend to bark
of third renewal.
Much depends on the standard of tapping, however. Bark
consumption is higher, yield per cm of cut is less, and
renewal is poor if there is a lack of skill, but under skilled
operations tapping may continue for 25 or more years. Some
unskilled smallholders use 2-3 times as much bark per cm
as skilled tappers, and the damage may reduce the total
period to 15 years or less.
The commonest tapping system with budgrafts involves a
'half spiral' cut half way around the tree. This is executed
on alternate days, provided there is no substantial rain
which prevents tapping by diluting latex flows and washing
them down the trunk. Rainguards greatly reduce the effects
of rainfall. Tapping with selected seedlings is only done
every third day, since more intensive systems usually lead
to a permanent drying up of latex or tapping panel dryness.
It is advantageous to begin tapping early in the day, when
the turgor pressure of the latex and its consequent rate
of flow is higher. Thus it is usual for the tapper to carry
a light source (often a torch like a miner's lamp) to help
in seeing before dawn-breaks.
The usual procedure in tapping is for one person to first
tap as much as can be managed; depending on conditions,
this is normally a 'task' of 500-600 trees which takes 3-4
hours. Younger trees are simpler to tap. The same person
then returns to collect the still-liquid latex from the
cups, emptying it into a bigger container. There is then
a residual flow of latex which coagulates on the cut and
in the cup; this is secured at the next tapping as 'scrap'
and 'cup lump'.
A major tapping advance was the introduction, in Malaysia,
in the early 1970s, of the 'stimulant' ethephon or 2-chloroethyl
phosphonic acid. This is applied at intervals to bark of
first, or later renewal, either close to or in the tapping
cut. It dissolves slowly in the presence of water, releasing
the gas ethylene in the bark and delaying plugging with
consequently greater latex flow. While ethephon increases
yield in the short term, however, that effect is not maintained,
and the stimulant is most usefully employed in 'substituting'
for labour and getting similar yields with less frequent
tapping. Subsequently, the Rubber Research Institute of
Malaysia has applied ethylene directly to rubber trees to
stimulate latex flow using systems known as RRIMFLOW
and REACTORRIM.
Stimulation introduces flexibility into tapping as labour
use in this labour-intensive activity may thereby be reduced.
Thus, although most tapping is still done on alternate or
third- daily systems, it is possible through skilful stimulant
application combined with once-a-week excision to secure
perhaps 80 per cent of the yield on alternate daily; this
produces crops at lower cost. It is hoped that weekly tapping
may eventually be achieved.
A further significant advance has been the introduction,
again in Malaysia, and following three decades of research
including that on stimulation, of the puncture system of
tapping. This as currently applied involves making one puncture
each week on a scraped area of bark treated with stimulant.
Latex flows directly into a closed receptacle, which protects
it from natural coagulants. It is then collected 2-3 days
later while still in liquid form, after a prolonged period
of flow. Puncture tapping again saves much labour compared
to conventional methods, but is capital-intensive in equipment
and chemicals and requires good management. It seems more
promising than the previous avenue in this research of battery-driven
mechanical tapping machines; these worked well, but were
far too expensive for normal use.
Better conventional tapping systems have also been initiated,
and includes the 'upward' tapping of virgin bark high up
on the tree, using a knife attached to a long stick. This
system, which may be accompanied by stimulation, is based
on earlier Indonesian methods and enables yields to be maintained
once lower virgin bark has been tapped away and poor renewal
threatens a drop in output. It is thus especially pertinent
to smallholding conditions.
Rainguards assist in increasing both tapper and tree productivity
during periods of heavy rainfall.
Tapping cups are essential implements of the industry.
Earthenware cups are widely used. They are cheap, but heavy.
Glass cups are used in a few plantations. Plastic cups have
been introduced to the industry. Glass cups are lighter
and easy to clean but are more expensive and easily broken.
Further, they are easily stolen from the field. Plastic
cups are lighter and easy to transport. However, rubber
tends to stick to the cups permanently making cleaning difficult.
The cup is placed in a wire hanger attached to two pieces
of wire and an extensible spring attached to the rubber
trees. A spout is fixed to the rubber trees to enable the
latex to flow from the tapping cut into the cup.
In areas where cuts are opened higher than the tapper can
reach, one-step or two-step ladders are used to enable the
tappers to tap comfort ably. Such ladders are specially
made with a platform so that when it is placed against the
rubber trees, the tapper can stand on the platform to tap
the tree with a good degree of stability. The ladder should
be light to make carrying it from tree to tree feasible.
Slaughter Tapping
For two or three years before replanting, tapping intensity
may be considerably increased, with little consideration
of bark consumption and no attention to wounding of the
cambium, in order to extract as much latex as possible before
the trees are felled. High and low cuts may be tapped on
each tapping occasion, and as replanting becomes imminent
more than one cut, each with its own collecting cup, may
be opened at each level and tapping frequency increased.
Yield stimulants may also be used.

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